Analysis of Battery Materials

Analysis of the Safety, Performance, and Aging Behavior of Modern Battery Systems

Batteries are a key technology in the energy transition and form the foundation for electric mobility, stationary energy storage, and portable electronics. The requirements for safety, energy density, service life, and fast-charging capability are constantly increasing and require a deep understanding of the materials used and their thermal properties.

Modern analytical methods make it possible to study electrode materials, electrolytes, separators, and complete battery systems under conditions that closely mimic real-world conditions. The data obtained supports the development of high-performance, safe, and long-lasting energy storage systems.

With over 69 years of experience, LINSEIS offers solutions for characterizing battery materials in research, development, and industrial quality control.

Typical Challenges in Modern Battery Systems

Relevant Questions

  • How do battery materials behave at elevated temperatures?
  • What reactions lead to aging and a loss of capacity?
  • How do charging cycles affect material stability?
  • When does a thermal runaway process?
  • How does heat generation change during operation?
  • What materials are suitable for solid-state batteries?
  • How can the safety of battery systems be improved?
  • Which materials enable higher energy densities?


Relevant Material and Process Parameters

Parameter Meaning
Heat Capacity Evaluation of Thermal Behavior
Heat Flow Investigation of Reactions and Phase Transitions
Change in Mass Analysis of Decomposition and Aging
Thermal Conductivity Optimization of Thermal Management
Thermal Diffusivity Evaluation of Heat Transfer
Thermal Runaway Safety Assessment
Cycle Stability Service Life Analysis
Reaction Enthalpy Investigation of Energetic Processes

Measurement Methods for Battery Materials and Battery Systems

Isothermal Battery Calorimeter (IBC)

Battery calorimetry allows for the direct measurement of heat generation during charging, discharging, and aging processes.

Analysis of

  • Heat Generation
  • Charging and discharging losses
  • Aging processes
  • Energy Efficiency
  • Thermal Runaway

Typical Applications

  • Lithium-ion batteries
  • Solid-state batteries
  • Battery Modules
  • Battery packs
  • Safety Analyses

Differential Scanning Calorimetry (DSC)

The DSC analyzes heat flows and thermal reactions in battery materials.

Analysis of

  • Phase Transitions
  • Reaction enthalpies
  • Electrolyte stability
  • Start of the reaction
  • Heat Capacity

Typical Applications

  • Cathode Materials
  • Anode Materials
  • Electrolytes
  • Separators
  • Security Assessment

Simultaneous Thermal Analysis (STA)

STA combines DSC and TGA, enabling the simultaneous analysis of heat flow and changes in mass.

Advantages

  • Coupled Process Analysis
  • Study of Aging
  • Analysis of Decomposition Reactions
  • Realistic Material Characterization

Ideal for

  • Electrode Materials
  • Solid-state batteries
  • Binder Analyses
  • Aging Studies
  • Security Checks

Thermogravimetry (TGA)

The TGA analyzes changes in the mass of battery materials during thermal stress.

Analysis of

  • Thermal Stability
  • Degradation behavior
  • Binder content
  • Aging processes
  • Material losses

Typical Applications

  • Electrode Development
  • Electrolyte Evaluation
  • Material Qualification
  • Quality Control
  • Recycling Processes

Recommended Measurement Instruments for Battery Technology

Case Study: Analysis of a Battery Material

Low Thermal Expansion of BSCFM-0.1 Cathode Materials for Solid Oxide Fuel Cells

Measurements with the Linseis DIL L76 demonstrate the reduced thermal expansion of BSCFM-0.1 cathode materials for solid oxide fuel cells. Download the white paper to learn more about the measurement setup, the dilatometry data, and their significance for the development of long-lasting SOFC systems.

Why Materials Analysis Is Crucial for Battery Technologies

The development of modern battery systems requires detailed knowledge of thermal, physical, and electrochemical processes. Even minor changes in material composition or cell design can significantly affect safety, performance, and lifespan.

The combination of modern analytical methods makes it possible to:

  • Investigation of Thermal Runaway Processes
  • Optimization of Loading and Unloading Behavior
  • Analysis of Aging and Degradation Mechanisms
  • Evaluation of Electrode and Electrolyte Materials
  • Development of Safe Battery Systems
  • Optimization of Thermal Management

Applications – Energy & Batteries

FAQ – Battery Analysis

What measurement methods are suitable for characterizing battery materials?

Modern battery systems are designed using methods such as DSC, STA, TGA, Battery Calorimetry (IBC), dilatometry and thermal conductivity analysis are examined. These methods provide information on the safety, aging, thermal stability, and thermal management of battery materials and complete cells.

The heat generated during charging and discharging affects the performance, service life, and safety of battery systems. A precise analysis of heat generation helps optimize cooling designs and reduce the risk of thermal overload.

Thermal analysis methods enable the study of phase transitions, decomposition reactions, aging processes, and thermal stability. In addition, they can be used to identify critical temperatures that are crucial for safety and performance.

Thermal conductivity determines how efficiently heat is dissipated within a battery cell or battery pack. Optimized heat distribution improves service life, increases operational reliability, and supports fast-charging applications.

Solid-state batteries are being studied in terms of thermal stability, thermal expansion, material compatibility, and aging behavior. Methods such as DSC, STA, dilatometry, and thermal conductivity analyses provide important data for the development of high-performance solid-state batteries.

Battery calorimetry measures heat generation directly during operation. This allows for the early detection of efficiency losses, aging processes, and safety-related events, and enables the targeted optimization of new battery systems.